Professional steel scaffold plank roll forming machine produces 15m/min. Handles 1.0-3.0mm materials, 20-29 forming passes. CE certified. Custom width 600-900mm. Get factory price!
Steel Scaffold Plank Roll Forming Machine: Automated Production for Construction Safety
Revolutionizing Scaffold Board Manufacturing
In the construction industry, scaffold safety starts with the quality of the scaffold planks. Traditional manufacturing methods for steel scaffold boards are labor-intensive and inconsistent, leading to potential safety risks. The steel scaffold plank roll forming machine introduces a new era of automated, precision manufacturing for these critical safety components.This advanced production line transforms steel coils into high-strength, uniform scaffold walking boards with unparalleled efficiency. Capable of producing up to 15 meters per minute and handling material thickness from 1.0mm to 3.0mm, this machine ensures every scaffold plank meets the highest safety standards.Steel Scaffold Plank Roll Forming Machine
Technical Specifications: Engineered for Durability
Core Machine Parameters
- Production Speed: 15 meters/minute (adjustable)
- Material Thickness: 1.0-3.0mm steel coils
- Board Width: Customizable 600-900mm
- Forming Passes: 20-29 passes for optimal strength
- Power System: 15KW high-torque motor
- Control System: PLC with touchscreen interface
- Cutting Method: Hydraulic precision cutting
- Machine Weight: 7000kg (stable operation)
Advanced Engineering Features Steel Scaffold Plank Roll Forming Machine
- High-Precision Rollers: 20-29 forming stations for perfect profile
- Hydraulic System: 46# hydraulic oil, 0.5m³/min flow rate
- Pneumatic Components: 0.6-0.7MPa air pressure system
- Multi-Language Support: English interface with customization options
- Safety Compliance: CE /ISO certification for European markets
Key Advantages for Scaffold Manufacturers
Production Efficiency Comparison Steel Scaffold Plank Roll Forming Machine
| Parameter | Traditional Manual | Our Roll Forming Machine |
|---|---|---|
| Daily Output | 200-300 boards | 1,800-2,400 boards |
| Labor Required | 8-10 workers | 2-3 operators |
| Consistency | Variable quality | 99.8% uniform |
| Material Waste | 8-12% | 2-3% |
| Quality Control | Manual inspection | Automated monitoring |
Quality and Safety Enhancement Steel Scaffold Plank Roll Forming Machine
- Structural Integrity: 20-29 forming passes ensure optimal strength distribution
- Slip Resistance: Can integrate anti-slip patterns during forming process
- Load Capacity: Consistent quality supports heavy construction loads
- Durability: Galvanized or painted finishes for corrosion resistance
Applications and Industry Standards Steel Scaffold Plank Roll Forming Machine
Target Markets
- Scaffold Rental Companies: In-house production for rental equipment
- Construction Material Suppliers: Supply to building contractors
- Large Construction Firms: On-site manufacturing for major projects
- Export Manufacturers: Production for international safety standards
Compliance and Certification Steel Scaffold Plank Roll Forming Machine
- CE Marking: Complies with EU machinery safety directives
- OSHA Standards: Meets occupational safety requirements
- ISO Quality: Manufacturing process quality assurance
- Custom Certification: Can be adapted to local market requirements
Investment Analysis: High ROI Production Steel Scaffold Plank Roll Forming Machine
Cost-Benefit Breakdown
- Machine Investment: 15,000−19,000 (quantity dependent)
- Production Capacity: 7,200-9,600 meters per 8-hour shift
- Labor Savings: 45,000−60,000 annually in reduced workforce
- Material Efficiency: 5-9% higher yield than manual methods
- Payback Period: 6-9 months for most operations
Operational Cost Analysis
| Cost Factor | Manual Production | Automated Machine |
|---|---|---|
| Labor Cost | $25-35 per board | $8-12 per board |
| Energy Consumption | $120/day | $65/day |
| Quality Rejects | 10-15% | 1-2% |
| Maintenance | $200/month | $120/month |
Customization and Technical Support
Tailored Solutions Steel Scaffold Plank Roll Forming Machine
- Width Adjustment: Quick-change for 600-900mm board widths
- Profile Design: Custom patterns for specific safety requirements
- Finish Options: Pre-painted or post-forming treatment integration
- Automation Level: From semi-automatic to fully automated lines
Comprehensive Support Package
- Installation Service: On-site setup by experienced engineers
- Operator Training: 5-day comprehensive training program
- Maintenance Planning: Scheduled service and parts replacement
- Technical Documentation: Multi-language operation manuals
Global Success Stories Steel Scaffold Plank Roll Forming Machine
Case Study: Middle East Construction Supplier
A Dubai-based supplier increased their scaffold board production by 400% while reducing defect rates from 12% to under 1%, enabling them to secure major government infrastructure contracts.
Case Study: European Safety Equipment Manufacturer Steel Scaffold Plank Roll Forming Machine
A German company achieved ISO 9001 certification for their scaffold boards after implementing this machine, allowing them to premium price their products across European markets.
Frequently Asked Questions
Q: What’s the maximum load capacity for boards produced?A: Boards produced can typically support distributed loads of 150-250kg, depending on material thickness and specific design.Q: How quickly can we change between different board widths?A: Width changeover typically takes 2-3 hours with proper tooling preparation.Q: What surface treatments are compatible?A: The machine can handle pre-galvanized, pre-painted, or plain steel coils. Post-forming treatment systems can be integrated.Q: Is training provided for maintenance staff?A: Yes, we provide comprehensive training for both operators and maintenance technicians.
Ready to Elevate Your Scaffold Production?
Our steel scaffold plank roll forming machine combines industrial robustness with precision engineering to deliver scaffold boards that meet the highest safety standards. With production speeds up to 15 meters per minute and customizable widths, this investment will position your business as a leader in construction safety equipment.Contact us today for:
- Customized production line configuration
- ROI analysis for your specific operation
- Factory visit and live demonstration
- Shipping and installation timeline