Professional double layer IBR roof sheet making machine produces 8-15m/min. Handles 0.3-0.8mm materials, 1000mm width. CE/ISO certified with 3-year warranty. Get factory price!
Double Layer IBR Roof Sheet Making Machine: Advanced Roofing Solution
Revolutionizing Roof Panel Production with Double Layer IBR Roof Sheet Making Machine
In modern construction, the demand for energy-efficient and durable roofing materials continues to grow. Traditional single-layer roof panels often fall short in thermal insulation and structural strength. The double layer IBR roof sheet making machine addresses these limitations by producing advanced roofing panels with enhanced performance characteristics. This innovative manufacturing equipment creates IBR (Inverted Box Rib) roof sheets with a unique double-layer structure that provides superior insulation properties and structural integrity. With production speeds of 8-15 meters per minute and the ability to handle material thickness from 0.3mm to 0.8mm, this machine represents the next generation of roofing material production technology.
Double Layer IBR Roof Sheet Making Machine：Technical Specifications: Precision Engineering
Double Layer IBR Roof Sheet Making Machine：Core Machine Parameters
- Production Speed: 8-15 meters/minute (adjustable)
- Material Thickness: 0.3-0.8mm steel coils
- Sheet Width: Standard 1000mm (customizable)
- Machine Dimensions: 7100×1600×1200mm
- Power Requirements: 380V/3Phase/50Hz
- Motor Power: 4kW/5.5kW/7.5kW (configurable)
- Control System: Automatic PLC with touchscreen
- Machine Weight: 5500kg (industrial-grade stability)
Double Layer IBR Roof Sheet Making Machine：Advanced Component Specifications
- Roller Material: 45# steel with precision machining
- Shaft Specifications: 45# steel, 70mm diameter
- Cutting Blades: Cr12 high-grade steel for durability
- Main Frame: 300H steel construction
- Raw Material Compatibility: Color steel, GI, PPGI coils
Key Advantages of Double Layer IBR Roof Sheet Making Machine
Performance Comparison
| Parameter | Single-Layer Panels | Double-Layer IBR Panels |
|---|---|---|
| Thermal Insulation | Basic protection | Enhanced energy efficiency |
| Structural Strength | Standard load capacity | Superior load distribution |
| Noise Reduction | Minimal sound dampening | Excellent acoustic performance |
| Durability | 10-15 years lifespan | 20-25 years lifespan |
| Installation Efficiency | Standard speed | Faster installation |
Double Layer IBR Roof Sheet Making Machine：Manufacturing Benefits
- Material Efficiency: Optimized material usage with minimal waste
- Production Flexibility: Quick changeover between different profiles
- Quality Consistency: Automated production ensures uniform quality
- Labor Optimization: Reduced manpower requirements compared to traditional methods
Applications and Market Opportunities
Double Layer IBR Roof Sheet Making Machine：Target Industries
- Roofing Material Manufacturers: Expand product portfolio with premium offerings
- Construction Companies: In-house production for large projects
- Building Material Suppliers: Supply to wholesale distributors
- Export-Oriented Businesses: Manufacture for international markets
Double Layer IBR Roof Sheet Making Machine：Project Applications
- Industrial Buildings: Factories, warehouses, and manufacturing facilities
- Commercial Structures: Shopping malls, offices, and showrooms
- Agricultural Buildings: Barns, storage facilities, and processing plants
- Residential Projects: Luxury homes and apartment complexes
Double Layer IBR Roof Sheet Making Machine: High ROI Production Solution
Cost-Breakdown Structure
- Machine Investment: 4,800−5,500 (quantity dependent)
- Production Capacity: 3,840-7,200 meters per 8-hour shift
- Labor Requirements: 2-3 operators per shift
- Space Requirements: Approximately 100m² production area
- ROI Period: 4-6 months for most operations
Operational Cost Analysis
| Cost Factor | Traditional Production | Automated Machine |
|---|---|---|
| Labor Cost | $25-35 per square meter | $8-12 per square meter |
| Energy Consumption | $15-20 per hour | $8-12 per hour |
| Material Waste | 8-12% | 3-5% |
| Maintenance Cost | $150-200 monthly | $80-120 monthly |
Quality Assurance and Certification
Double Layer IBR Roof Sheet Making Machine：Manufacturing Standards
- CE Certification: Complies with European safety standards
- Quality Control: Comprehensive testing at each production stage
- Material Traceability: Raw material tracking system
- Performance Testing: Load capacity and durability verification
Double Layer IBR Roof Sheet Making Machine：Warranty and Support
- Machine Warranty: 3-year comprehensive coverage
- Technical Support: Overseas engineer service available
- Spare Parts: Guaranteed availability for critical components
- Training Services: Comprehensive operator training programs
Customization Options and Technical Support
Double Layer IBR Roof Sheet Making Machine：Tailored Solutions
- Profile Customization: Adapt IBR profile to specific requirements
- Width Adjustment: Customizable sheet widths up to 1000mm
- Automation Level: From basic to fully automated production lines
- Finish Options: Various coating and painting integration
Double Layer IBR Roof Sheet Making Machine：Comprehensive Support Package
- Installation Service: Professional setup by experienced engineers
- Operator Training: 5-7 day comprehensive training program
- Maintenance Planning: Preventive maintenance schedule
- Technical Documentation: Multi-language operation manuals
Global Success Stories；Double Layer IBR Roof Sheet Making Machine
Case Study: European Building Material Supplier
A German company successfully implemented the double layer IBR roof sheet machine, increasing their production capacity by 300% while reducing energy consumption by 25%. This allowed them to secure major government contracts for sustainable building projects.
Case Study: Middle East Construction Firm
A UAE-based contractor reduced their roofing material costs by 40% through in-house production, while improving installation efficiency by 60% due to the superior quality and consistency of the double-layer panels.
Double Layer IBR Roof Sheet Making Machine：Frequently Asked Questions
Q: What’s the main advantage of double-layer over single-layer roof panels? A: Double-layer panels provide significantly better thermal insulation, noise reduction, and structural strength, making them ideal for energy-efficient buildings. Q: How quickly can we change between different profiles? A: Profile changeover typically takes 2-4 hours with proper preparation and tooling adjustment. Q: What maintenance is required for optimal performance? A: Regular lubrication, roller inspection, and electrical system checks are recommended. We provide detailed maintenance schedules. Q: Can the machine handle pre-painted materials? A: Yes, the machine is compatible with various coated materials including pre-painted, galvanized, and PPGI coils.
Double Layer IBR Roof Sheet Making Machine：Ready to Upgrade Your Roofing Production?
Our double layer IBR roof sheet making machine combines advanced technology with practical manufacturing efficiency to deliver premium roofing materials that meet modern construction demands. With production speeds up to 15 meters per minute and comprehensive customization options, this investment will position your business at the forefront of the roofing industry. Contact us today for:
- Customized production line configuration
- Detailed ROI analysis for your operation
- Factory visit and live demonstration
- Shipping and installation planning